| PARTS LIST |
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| ATV300 - CHAIN
DRIVE - 4 VALVE |
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| Ref.No. |
Description |
Price |
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| FIG.1
(CYLINDER HEAD) |
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| 1-1 |
Head assy,cylinder |
1132.56 |
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| 1-4 |
Ring valve guide |
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| 1-5 |
Pin |
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| 1-6 |
Gasket cylinder
head |
40.56 |
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| 1-7 |
Pin |
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| 1-8 |
Nut |
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| 1-9 |
Nut |
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| 1-10 |
Washer |
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| 1-11 |
Gasket |
3.00 |
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| 1-12 |
Spark plug |
57.96 |
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| 1-13 |
Inspection valve
cover |
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| 1-14 |
O-ring |
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| 1-15 |
Bolt |
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| 1-16 |
Plug camshaft |
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| 1-17 |
Pipe, intake |
17.16 |
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| 1-18 |
O-ring |
2.00 |
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| 1-19 |
Bolt |
2.00 |
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| 1-20 |
Clamp |
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| FIG.2
(CYLINDER) |
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| 2-1 |
Cylinder |
313.20 |
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| 2-2 |
Stud bolt |
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| 2-3 |
Stud bole M6×25 |
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| 2-4 |
Nut M6 |
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| 2-5 |
Gasket, cylinder |
2.04 |
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| 2-6 |
Pin Φ13×18 |
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| 2-7 |
Stud bolt M6×30 |
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| FIG.3
(CRANKCASE ASSY) |
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| 3-1 |
Crankcase |
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| 3-2 |
Pin Φ13×18 |
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| 3-3 |
Bolt M6×35 |
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| 3-4 |
Bolt M6×45 |
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| 3-5 |
Bolt M6×55 |
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| 3-6 |
Bolt M6×60 |
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| 3-7 |
O-ring |
2.52 |
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| 3-8 |
Bolt M6×67 |
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| 3-9 |
Bolt M6×100 |
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| 3-10 |
Nut M8×12×8.5 |
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| 3-11 |
Clamp |
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| FIG.4
(CRANKCASE COMP) |
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| 4-1 |
Cover clutch |
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| 4-2 |
Lens oil level |
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| 4-3 |
Gasket clutch
cover |
4.20 |
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| 4-4 |
Pin Φ13×18 |
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| 4-5 |
Blot M6×25 |
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| 4-6 |
Blot M6×35 |
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| 4-7 |
Blot M6×45 |
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| 4-8 |
Plug，oil
filler |
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| 4-9 |
O-ring |
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| 4-10 |
Plug，oil
check |
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| 4-11 |
Gasket |
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| 4-12 |
Cover，magneto |
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| 4-13 |
Gasket |
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| 4-15 |
Blot M6×25 |
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| 4-16 |
Blot M6×35 |
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| 4-17 |
Blot M6×50 |
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| 4-18 |
Blot M6×60 |
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| 4-19 |
Piug,dead center
upper |
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| 4-20 |
Gasket |
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| 4-21 |
Cap |
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| 4-22 |
O-ring |
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| 4-23 |
Chain cover |
170.76 |
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| 4-24 |
Bolt
Ⅰ |
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| 4-25 |
Bolt
Ⅴ |
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| 4-26 |
Bolt
Ⅱ |
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| 4-27 |
Bolt
Ⅲ |
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| 4-28 |
Clamp |
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| 4-29 |
Washer |
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| FIG.5
(CRANKSHAFT AND CONNECTING ROD COMP) |
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| 5-1 |
Crankshaft assy |
976.68 |
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| 5-8 |
Drive, gear
balancer |
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| 5-9 |
Pin |
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| 5-10 |
Bearing
RH(30×72×19) |
13.32 |
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| 5-11 |
Bearing
LH(35×80×21) |
14.76 |
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| 5-12 |
Oil seal
RH(14×26×6) |
3.00 |
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| 5-13 |
Washer |
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| 5-14 |
Plate,RH |
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| 5-15 |
Screw |
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| 5-16 |
Sprocket drive |
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| 5-17 |
Key, sprocket |
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| 5-18 |
Primary drive
gear |
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| 5-19 |
Nut |
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| 5-20 |
Washer |
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| 5-21 |
Key, gear |
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| 5-22 |
Piston |
119.40 |
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| 5-23 |
Ring set, piston
assy |
107.28 |
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| 5-24 |
Pin |
8.64 |
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| 5-25 |
Circlip |
2.00 |
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| FIG.6 (STARTER
CLUTCH) |
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| 6-1 |
Gear, starter idle(NT:51×19) |
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| 6-2 |
Pin(13×40) |
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| 6-3 |
Clutch set
starter |
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| 6-7 |
Bolt M8×20 |
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| 6-9 |
Washer |
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| 6-10 |
Bearing(27×32×21.8) |
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| 6-11 |
Oil
seal |
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| 6-12 |
Gear,clutch(NT:67) |
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| FIG.7 (CRANK
BALANCER) |
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| 7-1 |
Shaft crank balancer |
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| 7-2 |
Bearing(25×62×17) |
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| 7-3 |
Washer Driven
gear |
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| 7-4 |
Gear
driven(NT:46) |
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| 7-5 |
Inner race
driven gear |
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| 7-6 |
Washer |
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| 7-7 |
Pin |
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| 7-8 |
Wood wuff key |
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| 7-9 |
Spring |
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| 7-10 |
Bolt M12×16 |
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| 7-11 |
Washer 12×40×2.5 |
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| FIG.8 (CAM
SHAFT VALVE) |
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| 8-1 |
Cam shaft |
150.12 |
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| 8-2 |
Sprocket |
25.56 |
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| 8-3 |
Pin |
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| 8-4 |
Washer |
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| 8-5 |
Bolt |
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| 8-6 |
Arm valve rocker
intake |
48.96 |
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| 8-9 |
Arm valve rocker
exhaust |
51.48 |
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| 8-12 |
Shaft, rocker
arm In |
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| 8-13 |
Shaft, rocker
arm ex |
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| 8-14 |
O-ring 8.6×1.9 |
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| 8-15 |
Washer |
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| 8-16 |
Bolt, shaft |
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| 8-17 |
Gasket |
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| 8-18 |
Valve intake |
4.68 |
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| 8-19 |
Valve exhaust |
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| 8-20 |
Spring valve |
20.76 |
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| 8-21 |
Seat spring |
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| 8-22 |
Cotter, valve |
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| 8-23 |
Seat spring |
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| 8-24 |
Oil seal
5.5×11×8.2 |
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| FIG.9 (CAM
CHAIN) |
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| 9-1 |
Chain camshaft drive |
381.84 |
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| 9-2 |
Guide cam chain |
82.20 |
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| 9-3 |
Tensioner,cam
chain |
84.96 |
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| 9-4 |
Bolt |
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| 9-5 |
Washer(8.2×14×1) |
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| 9-6 |
Adjuster assy
tensioner |
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| 9-7 |
Gasket |
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| 9-8 |
Plug,tensioner |
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| 9-9 |
Bolt M6×25 |
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| FIG.10 (OIL
PUMP) |
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| 10-1 |
Oil pump assy |
107.28 |
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| 10-2 |
Gear
driven(NT:33) |
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| 10-3 |
Pin |
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| 10-4 |
Washer（10×18×0.5） |
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| 10-5 |
Circlip |
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| 10-6 |
Screw |
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| 10-7 |
Strainer, engine
oil |
6.84 |
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| 10-8 |
Screw |
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| 10-9 |
Cap, strainer |
38.40 |
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| 10-10 |
O-ring(82×2.4) |
10.68 |
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| 10-11 |
Bolt M6×20 |
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| 10-12 |
Oil bolt M14×12 |
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| 10-13 |
Gasket |
2.00 |
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| 10-14 |
Filter, engine
oil |
50.40 |
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| 10-15 |
O-ring |
2.00 |
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| 10-16 |
Cap, oil filter |
19.68 |
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| 10-17 |
O-ring(73.8×2.4) |
2.00 |
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| 10-18 |
Spring |
2.00 |
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| 10-19 |
Stud bolt |
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| 10-20 |
Nut M6×10×9.5 |
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| FIG.11
(CLUTCH) |
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| 11-1 |
Complete Clutch Assy |
1052.64 |
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| 11-1-1 |
Plate drive |
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| 11-1-2 |
Plate
drive(φ120×3.5) |
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| 11-1-3 |
Plate driven |
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| 11-2 |
Washer（22×36×2） |
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| 11-3 |
Spacer |
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| 11-5 |
Nut |
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| 11-6 |
Lock washer |
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| 11-7 |
Washer(φ22×φ36×2) |
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| 11-15 |
Bolt M6×16 |
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| 11-16 |
Drive, gear oil
pump |
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| 11-17 |
Circlip |
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| 11-18 |
Rod, push |
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| 11-19 |
Seat bearing |
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| 11-20 |
Thrust, Bering |
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| 11-21 |
Washer |
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| 11-22 |
Cam shaft |
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| 11-23 |
Washer |
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| 11-24 |
Oil seal |
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| 11-25 |
Circlip,oil seal |
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| 11-26 |
Arm rocker |
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| 11-27 |
Bolt(M6×20) |
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| FIG.12
(TRANSMISSION) |
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| 12-1 |
Drive Shaft Assy |
283.20 |
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| 12-10 |
Holder, bearing |
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| 12-11 |
Screw |
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| 12-12 |
Driveshaft |
88.68 |
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| 12-24 |
bearing,RH(φ17×36×12),driveshaft |
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| 12-25 |
bearing,LH(φ22×56×16),driveshaft |
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| 12-26 |
Washer |
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| 12-27 |
Oil seal(1) |
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| 12-28 |
Oil seal(2) |
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| 12-29 |
Civclip，Oil
seal |
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| 12-30 |
Bolt M6×12 |
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| 12-31 |
Holder，bearing |
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| 12-32 |
Screw M6×12 |
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| 12-33 |
Circlip |
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| 12-34 |
Washer
φ17×24×1 |
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| 12-35 |
Sprocket（NT：15） |
58.56 |
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| 12-36 |
Spacer |
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| 12-37 |
O-ring
φ21×2.5 |
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| 12-38 |
Nut |
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| 12-39 |
Washer |
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| FIG.13 (GEAR SHIFTING) |
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| 13-1 |
Front, gear shifting 1 |
25.80 |
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| 13-2 |
Front, gear
shifting 2 |
25.80 |
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| 13-3 |
Front, gear
shifting 3 |
25.80 |
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| 13-4 |
shaft fork |
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| 13-5 |
Cam, gear
shifting |
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| 13-6 |
Driven,gear,cam |
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| 13-7 |
Pawl 1 |
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| 13-8 |
Pawl 2 |
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| 13-9 |
Pin |
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| 13-10 |
Spring |
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| 13-11 |
Lifter panel |
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| 13-12 |
Screw |
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| 13-13 |
Guide, cam |
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| 13-14 |
Screw |
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| 13-15 |
Stopper |
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| 13-16 |
Spring |
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| 13-17 |
Pin, neutral
switch |
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| 13-18 |
Plug, Pin |
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| 13-19 |
Washer |
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| 13-20 |
Spring |
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| 13-21 |
Plate, stopper |
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| 13-22 |
Pin |
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| 13-23 |
Shaft, gear
shifting |
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| 13-24 |
Spacer |
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| 13-25 |
Spring |
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| 13-26 |
Screw |
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| 13-27 |
Oil seal |
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| 13-28 |
Lever assy,gear
shifting |
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| 13-30 |
Bolt |
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| 13-31 |
Gear switch assy |
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| 13-32 |
O-ring |
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| 13-33 |
Screw |
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| 13-34 |
Contact |
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| 13-35 |
Spring |
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| 13-36 |
Clamp |
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| FIG.14
(STARTING MOTOR) |
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| 14-1 |
Motor assy,starting |
499.80 |
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| 14-16 |
Bolt |
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| FIG.15
(MAGNETO) |
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| 15-1 |
Magneto assy |
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| 15-1-1 |
Stator assy |
283.20 |
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| 15-1-2 |
Rotor flywheel
assy |
283.20 |
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| 15-3 |
Screw |
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| 15-4 |
Nut |
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| 15-5 |
Wood ruff, key |
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| 15-6 |
Screw(M5×12) |
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| 15-8 |
Screw |
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| FIG.16 (Frame) |
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| 16-1 |
Frame |
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| 16-2 |
Fork |
191.16 |
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| 16-3 |
front Bumper |
54.60 |
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| 16-4 |
Engine
Suspension |
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| 16-5 |
Rear Shock
Absorber |
159.96 |
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| 16-6 |
Fork Nut |
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| 16-7 |
Fork Bolt |
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| 16-8 |
Rear Armrest |
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| 16-9 |
Fan |
390.00 |
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| 16-10 |
Rear Light |
87.72 |
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| 16-11 |
Bolt
GB5787.M8*16 |
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| 16-12 |
Bolt
GB5787.M6*12 |
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| 16-13 |
Bolt
GB5787.M6*20 |
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| 16-14 |
Bolt
GB5787.M6*65 |
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| 16-15 |
Bolt GB6187.8 |
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| 16-16 |
Oil tank Washer
front) |
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| 16-17 |
Oil tank Washer
rear) |
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| 16-18 |
Bolt
GB5787.M8*20 |
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| 16-19 |
Bolt
GB5787.M10*16 |
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| 16-20 |
Shock Washer |
2.00 |
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| 16-21 |
Rear Light
Washer |
2.00 |
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| 16-22 |
Bolt
GB5787.M8*60 |
2.00 |
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| 16-23 |
Tensioner |
2.00 |
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| 16-24 |
Tensioner
Bushing |
2.00 |
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| 16-25 |
Tensioner Spring |
2.00 |
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| 16-26 |
Bolt
GB5782.M12*55 |
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| 16-27 |
Bolt GB6187.M12 |
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| 16-28 |
Front Cover
Frame (left) |
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| 16-29 |
Front Cover
Frame (right) |
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| FIG.17
(Steering Tube) |
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| 17-1 |
Steering Vertical Pole Dust
Washer |
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| 17-2 |
Spring Shim
GB93Φ12 |
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| 17-3 |
Steering
Vertical Pole |
85.80 |
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| 17-4 |
Steering
Vertical Pole Clip |
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| 17-5 |
Bolt
GB5782.M8*75 |
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| 17-6 |
Steering Clip
Bushing |
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| 17-7 |
Locking Shim |
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| 17-8 |
Steering
Vertical Pole Board |
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| 17-9 |
Shim
GB96.Φ12 |
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| 17-10 |
Nut GB6187.M12 |
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| 17-11 |
Steering
Vertical Pole Ring |
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| FIG.18 (Front
Suspension) |
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| 18-1 |
Front Tire |
140.00 |
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| 18-2 |
Connecting Plate
of Front wheel |
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| 18-3 |
Right Slewing Journal |
105.36 |
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| 18-4 |
Under of Front
Right Wheel Fork |
117.00 |
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| 18-5 |
Under of Front
left Wheel Fork |
117.00 |
|
| 18-6 |
Up of Front
Right Wheel Fork |
117.00 |
|
| 18-7 |
Up of Front left
Wheel Fork |
117.00 |
|
| 18-8 |
Front Shock
Absorber |
99.48 |
|
| 18-9 |
Left Slewing
Journal |
105.36 |
|
| 18-10 |
Front disc brake |
614.28 |
|
| 18-10-1 |
Brake Handle |
48.72 |
|
| 18-10-2 |
disc brake pad |
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|
| 18-13 |
Steering Tension
Rod Assy |
68.28 |
|
| 18-14 |
Disc Brake Plate
Cover |
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| 18-15 |
Right Block Line |
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| 18-16 |
Bolt
GB5789.M6*12 |
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| 18-17 |
Bushing |
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| 18-18 |
Bolt
GB5789.M8*16 |
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| 18-19 |
Internal
Hexagonal Step Bolt M8*20 |
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| 18-20 |
Bolt
GB5787.M10*40 |
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| 18-21 |
Bolt GB6187.M10 |
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| 18-22 |
Left Block Line |
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| 18-23 |
Bushing |
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| 18-24 |
Front wheel Dust
Cover |
|
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| 18-25 |
Front wheel Dust
Cover shim |
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| 18-26 |
Front Disc Brake
Plate |
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|
| 18-27 |
Spring Shim
GB93Φ10 |
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|
| 18-28 |
Nut GB6187.M10*1 |
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| 18-29 |
Front wheel Ring |
180.00 |
|
| 18-30 |
nut |
3.00 |
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| FIG.19 (Front
Brake) |
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|
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|
| 19-1 |
Chain |
72.12 |
|
| 19-2 |
Chain Ring |
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| 19-3 |
Rear Wheel Tire |
160.00 |
|
| 19-4 |
Internal
Hexagonal Bolt 10*90 |
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|
| 19-5 |
Rear Wheel Dust
Cover shim |
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|
| 19-6 |
Notch Nut
M16*1.25 |
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|
| 19-7 |
Rear Wheel Dust
Cover |
|
|
| 19-8 |
Cotter Pin
Φ3X30 |
|
|
| 19-9 |
Rear Disc Brake
Assy |
477.72 |
|
| 19-9-1 |
disc brake pad |
|
|
| 19-10 |
rear hub |
180.00 |
|
| 19-11 |
nut |
3.00 |
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| FIG.20
(Footrest) |
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|
| 20-1 |
Return Spring of Brake Bushing |
2.00 |
|
| 20-2 |
Return Spring of Brake |
2.00 |
|
| 20-3 |
Arm of Shift |
2.00 |
|
| 20-4 |
Left Bracket
Assy |
78.00 |
|
| 20-5 |
Right Bracket
Assy |
78.00 |
|
| 20-6 |
Arm of Brake |
68.28 |
|
| 20-7 |
Push Pole of
Brake |
19.56 |
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|
|
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| FIG.21 (Rear
Axle) |
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|
| 21-1 |
Rear Wheel Connecting Plate |
68.28 |
|
| 21-2 |
Rear Bridge Axis |
185.28 |
|
| 21-3 |
Rear Disc Brake
Plate |
107.28 |
|
| 21-4 |
Washer |
|
|
| 21-5 |
Fork of Trail
Ball |
|
|
| 21-7 |
Oil Seal |
|
|
| 21-8 |
Bearing3307 |
|
|
| 21-9 |
Rear Bridge Rind |
253.56 |
|
| 21-10 |
Lock Spring |
|
|
| 21-11 |
|
|
|
| 21-12 |
Rear Wheel Axis
Nut |
|
|
| 21-14 |
Seat of Chain
Plate |
58.56 |
|
| 21-15 |
Chain Plate |
58.56 |
|
| 21-17 |
Seat of Disc
Brake Plate |
58.56 |
|
| 21-18 |
Nut of Stop Back Cover |
|
|
| 21-19 |
Upper Seat of Disc Brake |
70.20 |
|
| 21-20 |
Down Seat of
Disc Brake |
70.20 |
|
| 21-21 |
Protect Rack of
Chain Wheel |
|
|
| 21-22 |
Protect Rack of
Disc Brake |
|
|
| 21-23 |
Lock Circle |
|
|
| 21-24 |
Nut GB6187.M10 |
|
|
| 21-25 |
Internal
Hexagonal Bolt M8*20 |
|
|
| 21-26 |
Bolt
GB5787.M8X60 |
|
|
|
|
|
|
| FIG.22 (Air
Intake) |
|
|
|
|
|
| 22-1 |
Air Filter Assy |
113.16 |
|
| 22-1-1 |
Air Filter Body |
|
|
| 22-1-2 |
Filter Core |
28.00 |
|
| 22-1-3 |
Air Filter Cover |
|
|
| 22-1-4 |
Air Filter
Exhaust Pipe |
|
|
| 22-1-5 |
Hoop |
|
|
| 22-2 |
Carburetor |
420.00 |
|
| 22-3 |
Oil Pipe |
|
|
| 22-4 |
Oil Pipe |
|
|
| 22-5 |
Internal
Hexagonal Bolt M6*16 |
|
|
| 22-6 |
Intake Pipe |
|
|
|
|
|
|
| FIG.23
(Exhaust) |
|
|
|
|
|
| 23-1 |
Exhaust Assy |
409.56 |
|
| 23-1-1 |
Front Part of
Exhaust |
66.00 |
|
| 23-1-2 |
Rear Part of
Exhaust |
343.56 |
|
| 23-1-3 |
Hoop |
|
|
|
|
|
|
| FIG.24 (Fuel
Tank) |
|
|
|
|
|
| 24-1 |
Fuel Tank Assy |
159.96 |
|
| 24-2 |
Cover of Oil
Tank |
12.00 |
|
| 24-3 |
Shock Absorber
Bushing |
|
|
| 24-4 |
Bolt
GB5787.M6X30 |
|
|
| 24-5 |
Oil Switch |
9.00 |
|
| 24-6 |
Oil Pipe |
|
|
|
|
|
|
| FIG.25
(Handlebars) |
|
|
|
|
|
| 25-1 |
Clutch Lever |
25.32 |
|
| 25-2 |
Switch Assy |
18.96 |
|
| 25-3 |
Rack of Desk
Cover |
|
|
| 25-4 |
Handle Bar |
29.28 |
|
| 25-5 |
Steering Bar
Tube |
48.72 |
|
| 25-6 |
Steering Bar
Clip |
5.88 |
|
| 25-7 |
Throttle Lever |
47.28 |
|
| 25-8 |
bolt |
|
|
|
|
|
|
|
|
|
|
|
|
|
| 26-1 |
high voltage coil |
97.56 |
|
| 26-2 |
PEI Ignition
unit |
282.72 |
|
| 26-3 |
Rectification
regulator |
97.56 |
|
| 26-4 |
Start Relay |
29.28 |
|
| 26-5 |
Main Cable |
48.72 |
|
| 26-6 |
Clutch Cable |
11.16 |
|
| 26-7 |
Clutch Switch
Cable |
|
|
| 26-8 |
Throttle Lever |
11.16 |
|
| 26-9 |
Choke Lever |
11.16 |
|
| 26-10 |
Brake Switch
Lever |
|
|
| 26-11 |
battery |
190.00 |
|
|
|
|
|
| FIG.27(Seat) |
|
|
|
|
|
| 27-1 |
Seat Assy |
136.56 |
|
|
|
|
|
| FIG.28
(Fender) |
|
|
|
|
|
| 28-1 |
Front Cover |
225.24 |
|
| 28-2 |
Right Oil Tank
Cover |
39.00 |
|
| 28-3 |
Right Protecting
Plate of Rear Cover |
52.68 |
|
| 28-4 |
Rear Cover |
300.36 |
|
| 28-5 |
Oil Tank Plate |
8.40 |
|
| 28-6 |
Left Oil Tank
Cover |
39.00 |
|
| 28-7 |
Left Protecting
Plate of Rear Cover |
52.68 |
|
| 28-8 |
Desk Cover |
14.16 |
|
| 28-9 |
Ignition Switch |
19.56 |
|
| 28-10 |
Cover of Neutral Indicator |
2.00 |
|
| 28-11 |
Cover of Reverse
Indicator |
2.00 |
|
| 28-12 |
Cover of high
Beam Indicator |
2.00 |
|
| 28-13 |
Big Internal
Hexagonal Bolt M6*15 |
|
|
| 28-14 |
Expansion Screw |
|
|
| 28-15 |
Big Internal
Hexagonal Bolt M6*12 |
|
|
| 28-16 |
Nut GB6177.M6 |
|
|
| 28-17 |
Big Internal
Hexagonal Bolt M8*20 |
|
|
| 28-18 |
Shock Washer |
|
|
| 28-19 |
head light |
195.00 |
|
|
|
|
|
|
|
|
|