|
|
|
|
| PARTS LIST |
|
|
| PY80 - 2
STROKE DIRT BIKE |
|
|
|
|
|
| REF.NO. |
DESCRIPTION |
PRICE |
| FIG.1 CYLINDER |
|
|
|
|
|
| PY80- |
1-1 |
HEAD, CYLINDER 1 |
66.08 |
| PY80- |
1-2 |
GASKET, CYLINDER HEAD 1 |
8.00 |
| PY80- |
1-3 |
PLUG, SPARK (NGK BPR6HS) |
7.00 |
| PY80- |
1-4 |
ABSORBER 1 |
2.00 |
| PY80- |
1-5 |
ABSORBER 2 |
2.00 |
| PY80- |
1-6 |
CYLINDER 1 |
153.76 |
| PY80- |
1-7 |
ABSORBER 2 |
2.00 |
| PY80- |
1-8 |
GASKET, CYLINDER |
6.00 |
| PY80- |
1-9 |
BOLT, STUD |
2.08 |
| PY80- |
1-10 |
NUT |
2.00 |
|
|
|
|
| FIG.2
CRANKSHAFT.PISTON |
|
|
|
|
|
| PY80- |
2-1 |
CRANKSHAFT - COMPLETE |
179.68 |
| PY80- |
2-2 |
KEY, WOODRUFF |
2.00 |
| PY80- |
2-3 |
WASHER, PLATE |
2.72 |
| PY80- |
2-4 |
NUT |
3.20 |
| PY80- |
2-5 |
O-RING |
2.00 |
| PY80- |
2-6 |
COLLAR |
9.28 |
| PY80- |
2-7 |
BEARING (B6205) |
38.00 |
| PY80- |
2-8 |
OIL SEAL |
7.04 |
| PY80- |
2-9 |
OIL SEAL |
7.04 |
| PY80- |
2-10 |
PISTON (STD) |
42.24 |
| PY80- |
2-11 |
PIN, PISTON |
4.20 |
| PY80- |
2-12 |
PISTON RING SET
(STD) |
32.00 |
| PY80- |
2-13 |
CIRCLIP |
2.00 |
| PY80- |
2-14 |
BEARING |
8.64 |
| |
|
|
|
| FIG.3 OIL PUMP |
|
| |
|
|
|
| PY80- |
3-1 |
OIL PUMP ASSY |
119.04 |
| PY80- |
3-2 |
SCREW, PAN HEAD |
2.00 |
| PY80- |
3-3 |
SCREW, PAN HEAD |
2.00 |
| PY80- |
3-4 |
HOLDER, OIL PIPE |
3.20 |
| PY80- |
3-5 |
GEAR, PUMP DRIVE |
19.52 |
| PY80- |
3-6 |
O-RING |
2.00 |
|
|
|
|
| FIG.4 INTAKE |
|
|
|
|
|
|
| PY80- |
4-1 |
VALVE SET |
24.00 |
| PY80- |
4-2 |
MANIFOLD, INTAKE |
23.84 |
| PY80- |
4-3 |
GASKET, VALVE SEAT |
4.00 |
| PY80- |
4-4 |
GASKET, VALVE SEAT |
4.00 |
| PY80- |
4-5 |
SCREW, PAN HEAD |
2.00 |
| PY80- |
4-6 |
INTAKE PIPE |
9.60 |
| PY80- |
4-7 |
AIR CLEANER ASSY |
112.80 |
| PY80- |
4-8 |
BOLT |
2.00 |
| PY80- |
4-9 |
O-RING |
2.00 |
|
|
|
|
| FIG.5
CARBURETOR |
|
|
|
|
|
| PY80- |
5-1 |
|
146.08 |
|
|
|
|
| FIG.6 EXHAUST |
|
|
|
|
|
| PY80- |
6-1 |
EXHAUST PIPE ASSY |
385.76 |
| PY80- |
6-1-1 |
EXHAUST PIPE ASSY 1 |
218.40 |
| PY80- |
6-1-2 |
GASKET, EXHAUST PIPE |
8.00 |
| PY80- |
6-1-3 |
BOLT |
2.00 |
| PY80- |
6-1-4 |
WASHER, SPRING |
2.00 |
| PY80- |
6-1-5 |
PROTECTOR ASSY |
11.84 |
| PY80- |
6-1-6 |
SCREW, PAN HEAD |
2.00 |
| PY80- |
6-1-7 |
WASHER, PROTECTOR |
2.00 |
| PY80- |
6-1-8 |
GASKET, MUFFLER |
3.04 |
| PY80- |
6-1-9 |
CLIP |
2.00 |
| PY80- |
6-1-10 |
SILENCER, EXHAUST |
154.08 |
| PY80- |
6-1-11 |
PROTECTER, SILENCER |
11.84 |
| PY80- |
6-1-12 |
SCREW, PAN HEAD |
2.00 |
| PY80- |
6-1-13 |
WASHER, PROTECTOR |
2.00 |
| PY80- |
6-2 |
BOLT |
2.00 |
| PY80- |
6-3 |
WASHER, SPRING |
2.00 |
| PY80- |
6-4 |
WASHER, PLATE |
2.00 |
| PY80- |
6-5 |
BOLT |
2.00 |
| PY80- |
6-6 |
WASHER, SPRING |
2.00 |
| PY80- |
6-7 |
WASHER, PLATE |
2.00 |
|
|
|
|
| FIG.7
CRANKCASE |
|
|
|
|
|
| PY80- |
7-1 |
CRANKCASE 1 |
165.60 |
| PY80- |
7-2 |
PIN, DOWEL |
2.00 |
| PY80- |
7-3 |
SCREW, PAN HEAD |
2.00 |
| PY80- |
7-4 |
SCREW, PAN HEAD |
2.00 |
| PY80- |
7-5 |
SCREW, PAN HEAD |
2.00 |
| PY80- |
7-6 |
CRANKCASE 2 |
165.60 |
| PY80- |
7-7 |
DAMPER, ENGINE MOUNT 1 |
3.04 |
| PY80- |
7-8 |
PLUG, STRAIGHT SCREW |
2.72 |
| PY80- |
7-9 |
GASKET |
2.00 |
| PY80- |
7-10 |
HOLDER |
3.20 |
| PY80- |
7-11 |
SCREW, PAN HEAD |
2.00 |
| PY80- |
7-12 |
COVER, OIL PUMP |
6.40 |
| PY80- |
7-13 |
GROMMET |
2.00 |
| PY80- |
7-14 |
SCREW |
2.00 |
| PY80- |
7-15 |
BOLT |
2.08 |
| PY80- |
7-16 |
BOLT, FLANGE |
2.00 |
| PY80- |
7-17 |
GASKET |
2.40 |
|
7-18 |
|
3.04 |
|
|
|
|
| FIG.8
CRANKCASE COVER 1 |
|
|
|
|
|
| PY80- |
8-1 |
COVER, CRANKCASE 1 |
74.20 |
| PY80- |
8-2 |
SCREW, PAN HEAD |
2.00 |
| PY80- |
8-3 |
SCREW, PAN HEAD |
2.00 |
| PY80- |
8-4 |
COVER, CRANKCASE 2 |
100.64 |
| PY80- |
8-5 |
PIN, DOWEL |
2.00 |
| PY80- |
8-6 |
GASKET, CRANKCASE COVER 1 |
4.96 |
| PY80- |
8-7 |
SCREW, PAN HEAD |
2.00 |
| PY80- |
8-8 |
SCREW, PAN HEAD |
2.00 |
| PY80- |
8-9 |
PLUG, OIL LEVEL |
3.20 |
| PY80- |
8-10 |
O-RING |
2.00 |
| PY80- |
8-11 |
PROTECTOR |
4.80 |
| PY80- |
8-12 |
SCREW, PAN HEAD |
2.00 |
| PY80- |
8-13 |
|
3.04 |
| PY80- |
8-14 |
|
2.00 |
| PY80- |
8-15 |
|
2.00 |
|
|
|
|
| FIG.9 STARTER |
|
|
|
|
|
| PY80- |
9-1 |
KICK AXLE ASSY |
67.52 |
| PY80- |
9-2 |
KICK CRANK ASSY |
20.80 |
| PY80- |
9-3 |
OIL SEAL |
13.20 |
|
|
|
|
| FIG.10 CLUTCH |
|
|
|
|
|
| PY80- |
10-1 |
PRIMARY DRIVE GEAR ASSY |
7.20 |
| PY80- |
10-2 |
KEY, STRAIGHT |
2.00 |
| PY80- |
10-3 |
WASHER |
2.00 |
| PY80- |
10-4 |
WASHER, CONICAL SPRING |
2.00 |
| PY80- |
10-5 |
NUT |
2.00 |
| PY80- |
10-6 |
CLUTCH ASSY. |
364.64 |
| PY80- |
10-6-1 |
PALTE, FRICTION |
18.88 |
| PY80- |
10-6-2 |
PLATE, CLUTCH 1 (1.2T) |
18.88 |
| PY80- |
10-6-3 |
PRESSURE PLATE ASSY |
20.16 |
| PY80- |
10-7 |
PLATE, THRUST 2 |
2.00 |
| PY80- |
10-8 |
SPACER |
8.64 |
| PY80- |
10-9 |
|
2.00 |
| PY80- |
10-10 |
NUT |
2.00 |
|
|
|
|
| FIG.11
TRANSMISSION |
|
|
|
|
|
| PY80- |
11-1 |
MAIN AXLE COMP. |
96.96 |
| PY80- |
11-2 |
AXLE, DRIVE |
116.32 |
| PY80- |
11-3 |
BEARING |
15.20 |
| PY80- |
11-4 |
BEARING (BK1212V1) |
3.52 |
| PY80- |
11-5 |
PLATE, COVER |
2.72 |
| PY80- |
11-6 |
SCREW, PAN HEAD |
2.00 |
| PY80- |
11-7 |
BEARING (B6204) |
16.16 |
| PY80- |
11-8 |
OIL SEAL |
3.20 |
| PY80- |
11-9 |
SPROCKET, DRIVE 15T(5171746152) |
12.00 |
| PY80- |
11-10 |
CIRCLIP |
2.00 |
|
|
|
|
| FIG.12 SHIFT
CAM.FORK |
|
|
|
|
|
| PY80- |
12-1 |
SHIFT DRUM & FORK ASSY |
106.24 |
| PY80- |
12-1-1 |
SHIFT DRUM |
47.68 |
| PY80- |
12-1-2 |
FORK, SHIFT 1 |
18.56 |
| PY80- |
12-1-3 |
FORK, SHIFT 2 |
18.56 |
| PY80- |
12-1-4 |
PIN, DOWEL |
2.00 |
| PY80- |
12-1-5 |
BAR, SHIFT FORK GUIDE 1 |
16.64 |
| PY80- |
12-1-6 |
CIRCLIP |
2.00 |
| PY80- |
12-1-7 |
O-RING |
2.00 |
| PY80- |
12-2 |
BEARING |
11.84 |
| PY80- |
12-3 |
PLATE, STOPPER 2 |
4.32 |
| PY80- |
12-4 |
SCREW, ROUND HEAD |
2.00 |
| PY80- |
12-5 |
STOPPER LEVER ASSY |
11.84 |
| PY80- |
12-6 |
BOLT |
2.00 |
| PY80- |
12-7 |
SPRING, TENSION |
2.00 |
|
|
|
|
| FIG.13 SHIFT
SHAFT |
|
|
|
|
|
| PY80- |
13-1 |
SHIFT SHAFT ASSY |
24.48 |
| PY80- |
13-2 |
STOPPER, SCREW |
11.84 |
| PY80- |
13-3 |
OIL SEAL |
3.20 |
| PY80- |
13-4 |
WASHER, PLATE |
2.00 |
| PY80- |
13-5 |
CIRCLIP |
2.00 |
| PY80- |
13-6 |
PEDAL, SHIFT |
17.28 |
|
|
|
|
| FIG.14 FRAME |
|
|
|
|
|
|
| PY80- |
14-1 |
FRAME COMP. |
225.00 |
| PY80- |
14-2 |
BOLT |
4.96 |
| PY80- |
14-3 |
BOLT, FLANGE |
4.96 |
| PY80- |
14-4 |
NUT, FLANGE |
2.00 |
| PY80- |
14-5 |
WASHER, SPRING |
2.00 |
| PY80- |
14-6 |
WASHER, PLATE |
2.00 |
|
|
|
|
| FIG.15 FRONT
FENDER |
|
|
|
|
|
| PY80- |
15-1 |
FENDER, FRONT |
36.00 |
| PY80- |
15-2 |
SCREW, WITH WASHER |
2.00 |
| PY80- |
15-3 |
BOLT, WITH WASHER |
2.00 |
| PY80- |
15-4 |
COVER,FRONT TOP |
10.88 |
|
|
|
|
| FIG.16 SIDE
COVER |
|
|
|
|
|
| PY80- |
16-1 |
REAR FENDER |
120.48 |
| PY80- |
16-2 |
FLAP |
13.12 |
| PY80- |
16-3 |
SCREW, WITH WASHER |
2.00 |
| PY80- |
16-4 |
GROMMET |
2.00 |
|
|
|
|
| FIG.17 OIL
TANK |
|
|
|
|
|
| PY80- |
17-1 |
TANK, OIL |
31.84 |
| PY80- |
17-2 |
BODY, CAP |
6.18 |
| PY80- |
17-3 |
DAMPER, LOCATING 1 |
2.00 |
| PY80- |
17-4 |
PIPE, OIL |
5.92 |
| PY80- |
17-5 |
BOLT, WITH WASHER |
2.40 |
| PY80- |
17-6 |
BAND |
4.00 |
| PY80- |
17-7 |
TOOL KIT |
17.92 |
| PY80- |
17-8 |
CLIP |
2.00 |
|
|
|
|
| FIG.18 REAR
ARM.SUSPENSION |
|
|
|
|
|
| PY80- |
18-1 |
REAR ARM COMP. |
82.08 |
| PY80- |
18-1-1 |
BUSH 1 |
4.80 |
| PY80- |
18-1-2 |
BAR, TENSION |
2.00 |
| PY80- |
18-1-3 |
BOLT |
2.00 |
| PY80- |
18-1-4 |
NUT |
2.00 |
| PY80- |
18-1-5 |
WASHER, PLATE |
2.00 |
| PY80- |
18-1-6 |
PIN, COTTER |
2.00 |
| PY80- |
18-1-7 |
BOLT |
2.00 |
| PY80- |
18-1-8 |
NUT, FLANGE |
2.00 |
| PY80- |
18-1-9 |
PIN,COTTER |
2.00 |
| PY80- |
18-2 |
SEAL, GUARD |
11.36 |
| PY80- |
18-3 |
SHAFT, PIVOT |
8.00 |
| PY80- |
18-4 |
NUT, SELF-LOCKING |
2.00 |
| PY80- |
18-5 |
SUPPORT, CHAIN |
6.40 |
| PY80- |
18-6 |
SCREW, WITH WASHER |
2.00 |
| PY80- |
18-7 |
CASE, CHAIN |
6.40 |
| PY80- |
18-8 |
SHOCK ABSORBER ASSY, REAR |
198.00 |
| PY80- |
18-9 |
PIN, CLEVIS |
4.80 |
| PY80- |
18-10 |
PIN, CLEVIS |
4.80 |
| PY80- |
18-11 |
WASHER, PLATE |
2.00 |
| PY80- |
18-12 |
PIN, COTTER |
2.00 |
|
|
|
|
| FIG.19 STEERING |
|
|
|
|
|
| PY80- |
19-1 |
UNDER BRACKET COMP |
125.44 |
| PY80- |
19-1-1 |
BALL RACE COVER |
4.32 |
| PY80- |
19-1-2 |
NUT |
6.56 |
| PY80- |
19-1-3 |
HANDLE CROWN |
11.84 |
| PY80- |
19-1-4 |
BOLT M10×25 |
2.00 |
| PY80- |
19-1-5 |
WASHER 10 |
2.00 |
| PY80- |
19-1-6 |
HANDLE UPPER HOLDER |
8.64 |
| PY80- |
19-1-7 |
HANDLE LOWER HOLDER |
8.64 |
| PY80- |
19-1-8 |
BOLT M6×35 |
2.24 |
| PY80- |
19-1-9 |
NUT M10 |
2.00 |
| PY80- |
19-1-10 |
WASHER 10 |
2.00 |
| PY80- |
19-1-11 |
STEERING SEAL |
4.32 |
| PY80- |
19-2 |
BALL RACE
COMP. |
17.28 |
| PY80- |
19-3 |
PLATE STAY |
0.00 |
| PY80- |
19-4 |
BOLT M6×12 |
2.00 |
| PY80- |
19-5 |
WASHER 6 |
2.00 |
| PY80- |
19-6 |
CLAMP |
3.20 |
| PY80- |
19-7 |
SCREW M5×12 |
2.00 |
| PY80- |
19-8 |
WASHER 5 |
2.00 |
| PY80- |
19-9 |
WASHER 5 |
2.00 |
|
|
|
|
| FIG.20 FRONT
FORK |
|
|
|
|
|
| PY80- |
20-1 |
LEFT FRONT FORK |
108.00 |
| PY80- |
20-2 |
RIGHT FRONT FORK |
108.00 |
| PY80- |
20-3 |
BOLT 1 |
2.00 |
| PY80- |
20-4 |
WASHER, SPRING |
2.00 |
| PY80- |
20-5 |
HOLDER, CABLE 1 |
3.04 |
|
|
|
|
| FIG.21 FUEL
TANK |
|
|
|
|
|
| PY80- |
21-1 |
FUEL TANK COMP. |
183.84 |
| PY80- |
21-1-1 |
GROMMET |
3.00 |
| PY80- |
21-1-2 |
CAP ASSY |
8.72 |
| PY80- |
21-1-3 |
HOSE (L420) |
2.00 |
| PY80- |
21-1-4 |
FUEL COCK ASSY 1 |
23.84 |
| PY80- |
21-1-5 |
WASHER, PLATE |
2.00 |
| PY80- |
21-1-6 |
SCREW |
2.00 |
| PY80- |
21-2 |
COLLAR |
2.00 |
| PY80- |
21-3 |
BOLT |
2.00 |
| PY80- |
21-4 |
WASHER, SPRING |
2.00 |
| PY80- |
21-5 |
BAND, TANK FITTING 1 |
4.40 |
| PY80- |
21-6 |
HOSE |
2.00 |
| PY80- |
21-7 |
DAMPER, LOCATING 1 |
3.60 |
| PY80- |
21-8 |
DAMPER, LOCATING 3 |
3.40 |
| PY80- |
21-9 |
CLIP |
2.00 |
| PY80- |
21-10 |
WASHER, PLATE |
2.00 |
|
|
|
|
| FIG.22 SEAT |
|
|
|
|
|
|
| PY80- |
22-1 |
SEAT |
60.64 |
| PY80- |
22-2 |
NUT M6 |
2.00 |
|
|
|
|
| FIG.23 FRONT
WHEEL |
|
|
|
|
|
| PY80- |
23-1 |
FRONT TIRE / WHEEL ASSEMBLY |
160.16 |
| PY80- |
23-2 |
BRAKE SHOE SET COMP. |
46.40 |
| PY80- |
23-2-1 |
BRAKE SHOE WITH HUB |
18.00 |
| PY80- |
23-2-2 |
SPRING, TENSION |
4.00 |
| PY80- |
23-3 |
TIRE (2.50-14) |
58.00 |
| PY80- |
23-4 |
TUBE (2.50-14) |
14.50 |
| PY80- |
23-5 |
BAND, RIM (2.50-14) |
4.32 |
| PY80- |
23-6 |
AXLE, WHEEL |
7.04 |
| PY80- |
23-7 |
WASHER, PLAIN 10 |
2.00 |
| PY80- |
23-8 |
NUT, SELF-LOCKING M10 |
2.00 |
| PY80- |
23-9 |
COVER, HUB DUST |
9.60 |
| PY80- |
23-10 |
COLLAR |
6.08 |
| PY80- |
|
|
|
| PY80- |
23-7 |
WASHER, PLAIN |
2.00 |
| PY80- |
23-8 |
NUT, SELF-LOCKING |
2.00 |
| PY80- |
23-9 |
COVER, HUB DUST |
4.80 |
|
|
|
|
| FIG.24 REAR
WHEEL |
|
|
|
|
|
| PY80- |
24-1 |
REAR WHEEL COMPLETE |
173.12 |
| PY80- |
24-1-1 |
RUBBER DAMPER |
14.00 |
| PY80- |
24-2 |
BRAKE SHOE WITH HUB |
61.60 |
| PY80- |
24-2-1 |
BRAKE SHOE SET |
16.00 |
| PY80- |
24-2-2 |
SPRING, TENSION |
3.00 |
| PY80- |
24-3 |
CLUTCH, HUB |
92.48 |
| PY80- |
24-3-1 |
SPROCKET, DRIVEN (32T) |
28.84 |
| PY80- |
24-4 |
TIRE (3.00-12) |
62.72 |
| PY80- |
24-5 |
TUBE (2.75-12) |
12.80 |
| PY80- |
24-6 |
BAND, RIM (3.00-12) |
4.32 |
| PY80- |
24-7 |
CHAIN (DID 420M 84L) |
34.10 |
| PY80- |
24-8 |
BOLT M8 |
2.00 |
| PY80- |
24-9 |
NUT, FLANGE M8 |
2.00 |
| PY80- |
24-10 |
PIN COTTER 2×16 |
2.00 |
| PY80- |
24-11 |
AXLE, WHEEL |
5.20 |
| PY80- |
24-12 |
NUT M12 |
2.00 |
| PY80- |
24-13 |
WASHER, PLATE |
2.00 |
| PY80- |
24-14 |
COLLAR |
5.28 |
| PY80- |
24-15 |
PULLER, CHAIN COMP. |
10.60 |
|
|
|
|
| FIG.25
STEERING HANDLE.CABLE |
|
|
|
|
|
| PY80- |
25-1 |
HANDLEBAR |
32.00 |
| PY80- |
25-2 |
GRIP |
5.32 |
| PY80- |
25-3 |
GRIP ASSY |
12.20 |
| PY80- |
25-4 |
CHOKE CABLE |
20.48 |
| PY80- |
25-5 |
THROTTLE CABLE |
24.00 |
| PY80- |
25-6 |
CABLE, BRAKE |
18.60 |
| PY80- |
25-7 |
HANDLEBAR PROTECTOR |
11.84 |
| PY80- |
25-8 |
BAND, SWITCH CORD |
2.00 |
|
|
|
|
| FIG.26
STAND.FOOTREST |
|
|
|
|
|
| PY80- |
26-1 |
PEDAL, BRAKE |
32.48 |
| PY80- |
26-2 |
SPRING, TORSION |
4.00 |
| PY80- |
26-3 |
CIRCLIP |
2.00 |
| PY80- |
26-4 |
WASHER |
2.00 |
| PY80- |
26-5 |
ROD, BRAKE |
21.60 |
| PY80- |
26-6 |
WASHER, PLATE |
2.00 |
| PY80- |
26-7 |
PIN, COTTER |
2.00 |
| PY80- |
26-8 |
FOOTREST - COMPLETE |
21.76 |
| PY80- |
26-9 |
FOOTREST |
12.20 |
| PY80- |
26-10 |
BOLT |
2.00 |
| PY80- |
26-11 |
WASHER, SPRING |
2.00 |
|
|
|
|
| FIG.27
GENERATOR |
|
|
|
|
|
| PY80- |
27-1 |
STATOR / ROTOR ASSY |
111.52 |
| PY80- |
27-1-1 |
STATOR ASSY |
84.00 |
| PY80- |
27-1-2 |
ROTOR ASSY |
47.68 |
| PY80- |
27-2 |
SCREW, COUNTERSUNK |
2.00 |
|
|
|
|
| FIG.28 HANDLE
SWITCH.LEVER |
|
|
|
|
|
| PY80- |
28-1 |
RIGHT LEVER ASSY |
22.00 |
| PY80- |
28-2 |
SWITCH, HANDLE 1 |
36.00 |
| PY80- |
28-3 |
BAND, SWITCH CORD |
2.00 |
| PY80- |
28-4 |
BAND, SWITCH CORD |
2.00 |
|
|
|
|
| FIG.29
ELECTRICAL 1 |
|
|
|
|
|
| PY80- |
29-1 |
C.D.I. UNIT ASSY |
55.00 |
| PY80- |
29-2 |
SCREW, PAN HEAD |
2.00 |
| PY80- |
29-3 |
WASHER, SPRING |
2.00 |
| PY80- |
29-4 |
WASHER, PLATE |
2.00 |
| PY80- |
29-5 |
IGNITION COIL ASSY |
24.00 |
| PY80- |
29-5-1 |
PLUG CAP ASSY |
7.52 |
| PY80- |
29-6 |
BOLT, FLANGE |
2.00 |
|
|
|
|